500+

Successful Installations

10+

Countries

70%

Repeat Orders

25+

Years of Experience

• Material spillage leading to product loss

• Dust emissions affecting workplace safety

• Frequent breakdowns of mechanical conveyors

• Material contamination during handling

Many petrochemical, polymer and mineral processing facilities face operational issues caused by conventional material transfer methods.

ENVIROCON Pneumatic Conveying Systems eliminate these challenges through enclosed pipeline conveying technology that delivers clean, efficient and reliable material transport from source to destination.

• Excessive maintenance and downtime

• Product degradation during conveying

• Pipeline wear while handling abrasive minerals

• Limited flexibility for plant expansion

Lean Phase Pneumatic Conveying

• Low solid-to-air ratio — high velocity air transfer

• Pressure below 2 bar — uses Roots blower / PD blower

• Ideal for non-abrasive materials: PP, PE, plastic granules, sugar

• Economical for conveying up to 300 metres

• Continuous operation — high throughput, simple design

• Components: Rotary air lock valve, blower, product separator

• Lower capital cost — suitable for most standard applications

Dilute Phase vs Dense Phase Which System Do You Need?

Our Core Systems

Dense Phase Pneumatic Conveying

• High solid-to-air ratio — low velocity, high pressure operation

• Pressure above 2 bar — uses air compressor as prime mover

• Essential for abrasive materials: carbon black, PVC resin, soda ash

• Conveying distances over 1000 metres possible

• Batch conveying — minimal pipe wear and particle degradation

• Components: Pressure vessel / transfer pot, compressor, instrument valves, control panel

• Preferred for fragile, abrasive or cohesive materials

Pneumatic Conveying Systems for Every Industrial Sector

Petrochemical & Polymer

Industries We Serve

PP, PE, PVC, CPVC, HDPE, LLDPE

Carbon Black

N220, N330, N550, N660, Specialty

Plastic & Polymer Processing

Granules, PET chips, Masterbatch

Chemical & Mineral

Soda ash, Silica, CaCO3, Talc

Paint & Pigment

TiO2, Pigment powder, Filler

Fertilizer & Agro

Urea, DAP, NPK, Ammonium Sulphate

Food & Grain

Wheat flour, Sugar, Milk powder, Spices

Pharmaceutical

API, Excipients, Tablet granules

Cement & Power

Fly ash, Clinker, Coal, Lime

Why Our Pneumatic Conveying Systems Outperform

System Features

• Custom-designed for your material, capacity, distance, and plant layout

• Energy-efficient operation with optimized blower/compressor selection

• Flexible pipeline routing (vertical, horizontal, diagonal)

• Low-maintenance design with fewer moving parts and longer service life

Engineered for Performance & Efficiency

Reliable, Clean & Automated Operation

Complete Turnkey Solutions with Global Compliance

• Fully enclosed pipeline for zero dust emission and product spillage

• Fully automated PLC/SCADA-controlled operation

• Material testing available before final system design

• Consistent performance with minimal manual intervention

• End-to-end execution: Design, Manufacturing, Supply, Installation & Commissioning

• Single-point responsibility and after-sales support

• Designed to meet CE/European standards with ATEX-compliant options for hazardous areas

Not sure which system you need?

Tell us your material, capacity and conveying distance. Our engineers will recommend the right system and provide a detailed technical proposal — at no cost.

Everything Designed & Manufactured In-House

Rotary Air Lock Valve

For material feeding and air sealing

Raj Deep Envirocon designs and manufactures every major component of the pneumatic conveying system in our 17,000 sq ft Pune facility — giving you complete integration, quality control and accountability.

Complete System Components

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Positive Displacement Blower

For dilute phase conveying (below 2 bar)

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Air Compressor

For dense phase conveying (below 2 bar)

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Pressure Vessel / Transfer Pot

For material feeding and air sealing

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Bag Filter / Dust Collector

Product separation and dust control

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Cyclone Separator

Primary product separator

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Screw Conveyor

Short-distance mechanical feeding

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Storage Silo

Intermediate and end-point storage

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Jumbo Bag Unloading System

FIBC / big bag unloading into system

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Bag Dump Station

Manual bag-to-system entry point

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Divertor Valve

Multi-destination routing

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Lump Breaker / Hammer Mill

Pre-conditioning of caked material

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PLC Control Panel

Automated sequencing and safety control

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Conveying Pipeline (MS/SS/PE)

Custom routed per plant layout

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Technical Specifications

Conveying Capacity

100 kg/hr to 200+ TPH

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Conveying Capacity

Up to 1000+ metres (dense phase)

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Material Particle Size

Fine powder to 70 mm granules

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Operating Temperature

Ambient to 250°C (custom design)

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Pipeline Material

MS, SS 304/316, HDPE, lined

Control System

CE, IS, ATEX (on request)

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Standards

PLC / SCADA / DCS integration

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Execution

Turnkey — concept to commissioning

Delivery

Pan India + Nepal / Bhutan

After Sales

Pan India service network

How We Work

Enquiry & Requirement Understanding

You tell us the material, capacity, conveying distance and plant layout. We ask the right engineering questions to fully understand your requirement.

From Enquiry to Running Plant

Engineering Design & Proposal

Our engineers prepare the system design, equipment selection, pipeline sizing, layout drawing and technical proposal. Delivered within 48 to 72 hours as required systems.

Material Testing (If Required)

For challenging or abrasive materials like carbon black, PVC, minerals. we can arrange pilot plant testing at our Pune facility before finalizing the design & scope.

Manufacturing at Pune Facility

All equipment is designed and manufactured at our 17,000 sq ft MIDC Bhosari facility under strict quality control. Inspection before dispatch.

Installation & Commissioning

Our site team handles installation, erection and commissioning. We hand over a fully tested, running system, not just equipment at the gate.

Aftersales Support

Pan India and oversees service network. From Rajasthan deserts to Bengal coast to Nepal and Bhutan. our after-sales team reaches you. Spare parts availability guaranteed as and when required.

Why Envirocon

Application-Focused Engineering

Every pneumatic conveying system is designed based on material properties, conveying distance, plant layout and production requirements to ensure optimum performance.

Why Leading Process Industries Choose ENVIROCON

Complete Turnkey Responsibility

From engineering and manufacturing to installation, commissioning and after-sales support, a single team manages your entire project.

Experience Across Multiple Industries

Our systems are operating successfully across Petrochemical, Polymer, Mineral Processing, Chemical, Fertilizer, Food and Pharmaceutical industries.

Dust-Free & Environmentally Responsible

Fully enclosed conveying systems help improve housekeeping, reduce dust emissions and support cleaner plant operations.

Pilot Testing & Material Evaluation

For challenging materials, pilot testing helps validate system performance before final engineering and manufacturing.

Manufactured In Pune, Supported Across India

Built in our modern manufacturing facility and supported by experienced service engineers across India and international markets.

Clients Who Trust Us

250+ Installations. India's Most Demanding Plants.

From India's largest petrochemical complexes to specialty chemical plants — Envirocon systems are running in plants that demand the highest reliability.

"Envirocon delivered our PP pellet conveying system on time and it has been running without any major downtime for over three years. Their engineering team understood our plant layout challenges and designed around them."

— Project Manager, Polymer Plant, Gujarat

"Envirocon delivered our PP pellet conveying system on time and it has been running without any major downtime for over three years. Their engineering team understood our plant layout challenges and designed around them."

— Plant Head, Carbon Black Facility, Andhra Pradesh

"From enquiry to commissioning in 14 weeks. Complete turnkey execution, no delays. After-sales team responded within hours when we had a query after handover. Excellent company to work with."

— Purchase Manager, Chemical Plant, Maharashtra

What if I do not know whether I need a dilute phase or dense phase system?

Simply share your material details, required capacity, and conveying distance. Our engineers will evaluate your application, recommend the most suitable system, explain the technical reasoning, and provide a complete proposal. This consultation is completely free.

Do you handle the complete installation and commissioning?

Yes. We provide complete turnkey execution, covering engineering design, manufacturing, civil coordination, pipeline erection, installation, commissioning, and operator training. With a single vendor managing the entire project, you receive complete responsibility and accountability under one roof.

What is the minimum and maximum capacity you can handle?

We design systems ranging from 100 kg/hr for small batch processes to more than 200 tonnes per hour for large scale petrochemical and mineral processing plants. Every system is custom engineered to meet the specific requirements of each application.

Can you convey abrasive materials like carbon black or PVC?

Yes. This is one of our core specialties. Dense phase conveying transports abrasive materials at low velocities, significantly reducing pipeline wear. We have successfully installed dense phase systems for carbon black, PVC resin, soda ash, silica, and other abrasive powders across India.

Do you provide after sales service outside Maharashtra?

Our after sales service network covers India, Asia, and international markets, providing reliable support for plants across multiple countries worldwide.

Questions Buyers Ask Before Ordering

Frequently Asked Questions

What is the lead time for a pneumatic conveying system?

Standard dilute phase systems are typically delivered within 8 to 12 weeks from the date of order. Dense phase systems with custom components usually require 12 to 16 weeks. A detailed project timeline is provided with every proposal.

Phone

+91 9860244593

Email

sales@envirocondeep.com

© 2017. All rights reserved.

Pesh Industrial Premises, Gala No. 38-39, S Block, Telco Road, MIDC Bhosari, Pune 411026

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